Thermaltake Toughpower XT 775 W Power Supply Review

Secondary Analysis

The secondary from the new Toughpower XT models is different in two aspects. First, as mentioned, it uses a DC-DC design, meaning that the power supply is basically a +12 V unit with the +5 V and +3.3 V outputs being produced by two small switching power supplies attached to the +12 V output. And the main +12 V rail uses a synchronous design, name given when the rectifiers are replaced with MOSFET transistors in order to increase efficiency.

Five IPP057N08N3 power MOSFET are used on the main +12 V rail, three in charge of the direct rectification and two in charge of the “freewheeling” part of the rectification. Each transistor can deliver up to 80 A at 100° C in continuous mode, or up to 320 A at 25° C in pulse mode, with an RDS(on) of 5.4 mΩ, which is extremely low (which is great, the lower this number, the higher efficiency is).

Thermaltake Toughpower XT 775W power supplyFigure 13: +12 V transistors.

The +5 V and +3.3 V outputs are produced by two small printed circuit boards that are attached to the main +12 V rail. Each board features a small switch-mode power supply based on an APW7073 PWM controller and four ME90N03 MOSFETs, each one capable of handling up to 60 A at 25° C or 47 A at 70° C in continuous mode, or up to 240 A at 25° C in pulse mode, with a maximum RDS(on) of 9 mΩ. Each board has five solid caps.

Thermaltake Toughpower XT 775W power supplyFigure 14: One of the two DC-DC converters.

Thermaltake Toughpower XT 775W power supplyFigure 15: One of the two DC-DC converters.

This power supply uses a PS229 monitoring integrated circuit, which is in charge of the power supply protections. Unfortunately there is no information about this circuit on the manufacturer’s website.

Thermaltake Toughpower XT 775W power supplyFigure 16: Monitoring circuit.

Electrolytic capacitors from the secondary are Taiwanese from Teapo. Unfortunately Thermaltake says that this unit has “Japanese capacitors” (plural), which isn’t true; only the main electrolytic capacitor from the primary is Japanese. We’ve seen this happen before on some Seventeam power supplies and the problem was the translation from Chinese to English.

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